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Suspension Calciner

schwebegaskaluinatorThe POLCAL® process was developed by Polysius based on its extensive experience in the field of thermal treatment of bulk materials acquired over many decades. It is especially suitable for treating fine-grained limestone and dolomite. Materials within a grain size range of 0.03 to 2 mm can be processed in this gas suspension process.

POLCAL® systems have several vertically arranged cyclone stages and a reactor for thermal treatment of the raw materials as well as one or several cooling cyclones to cool the treated product. The individual cyclone stages are interconnected by gas ducts.

By adapting the temperature and/or residence time in a conditioning drum or in a rotary kiln installed downstream the reaction chamber, the degree of reactivity of the burnt material can readily be adjusted to meet customer requirements.

With production capacities ranging between 300 and 1200 tpd of burnt product, liquid, gaseous and solid fuels can be used. The fuel is either fed to the reactor via several injectors or to the rotary kiln via the main burner.

A detailed description of the suspension calciner can be found in the following brochure:

 

Latest News

December 2012 issue of „Maerz News“ published

The December 2012 edition of “Maerz News” focuses on the ability of Maerz to locally manufacture kiln components in several countries world-wide, on a successful conversion project from natural gas to lignite firing in a Polish lime plant as well as on new orders received and successfully implemented projects.

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Local manufacturing of kiln steel structure in China

Maerz Ofenbau AG, being embedded in ThyssenKrupp Polysius’ world-wide network of companies, has recently taken advantage of being able to have the steel structure for its kilns manufactured in China. Maerz recently placed an order with Polysius Shanghai to supply the steel structure for a large PFR Kiln.

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Fuel alternatives in ZPW Trzuskawica’s Kujawy lime plant

Fuel costs are a key factor in the production of quicklime and, consequently, flexibility in the use of low cost fuels of utmost importance. Kujawy lime plant is operating two 450 tpd Maerz PFR Kilns since 1972, initially with heavy fuel oil, later on with natural gas as fuels. Kiln No. 1 has now been successfully converted to lignite dust firing.

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